Fertilizer Plant

NPK fertilizer and manure production

Altus technology was implemented to create a dynamic, high-connectivity solution to produce NPK (nitrogen, phosphorus, and potassium) fertilizers and manure.

Tailored solution for fertilizer and manure production

Desenvolvida por um Integrador Certificado Altus, a usina de adubos e fertilizantes do tipo NKP (nitrogênio, fósforo e potássio) utiliza a tecnologia do CLP XP para operar.

The solution oversees key processes such as dosing, material handling, and raw material mixing, managing scales, humidity sensors, motors, conveyors, gates, cylinders, and electropneumatic valves.
Sistema Multiprotocolo

Multiprotocol Capabilities

Support for multiple communication protocols was a key factor in selecting the Xpress PLC for this project

Precisão

Enhanced Precision

The Altus-powered solution significantly improved the precision of material mixing processes

Alta Conectividade

Seamless Connectivity

The ability to seamlessly integrate with major cloud hosting services was another standout feature of the Xpress PLC

Tomada de Decisão Rápida

Quick Decision-making

The PLC’s seamless communication with field devices enhances decision-making speed for the management team

Desempenho e alta conectividade com o CLP Xpress

Performance and connectivity with Xpress PLC

A aplicação desenvolvida utiliza como peça-chave o CLP XP340, modelo mais completo da Série NX, com um CLP XP300 atuando como expansão de E/S, aumentando a oferta de pontos de comunicação e permitindo que o CLP interaja com mais dispositivos.

In this setup, communication between PLCs is handled via CANopen, while the XP340 connects to field devices using the RS-485 serial port and MODBUS RTU protocol. In some cases, the solution is enhanced with an X2 Series HMI for recipe input and production control.

Solução multiprotocolo de comunicação com a nuvem

Cloud-ready multiprotocol communication

In addition to the field operations, the solution integrates a cloud platform for data storage and processing, along with a SCADA system to oversee production processes.

Para enviar os dados de operação à plataforma na nuvem o CLP da Série XP utiliza o protocolo de comunicação MQTT, enquanto a comunicação com o supervisório é feita via OPC DA. Por sua vez, o software supervisório também pode fazer consultas ao banco de dados na nuvem utilizando o protocolo MQTT.

O diferencial da experiência Altus

The difference in the Altus experience

What sets Altus apart, besides our prompt and dynamic customer support, is the exceptional connectivity and cost-effectiveness of the Xpress PLCs.

This new system architecture enhanced the precision of raw material mixing and sped up communication between the PLC and field devices, enabling faster decision-making by the management team and reducing operational costs.